Materials

TPU and Flexible Filament: How to Print Rubbery Parts

· 3 min read · By Admin

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TPU is a rubber-like filament used for phone cases, gaskets, feet, wheels and grips. It is tough, absorbs impact and bends without breaking. It is also the filament that gives beginners the most trouble, usually because it was printed too fast. With the right printer setup and slow speeds, TPU works well.

Best for beginners95A TPUFlexible but firm enough to feed reliably.
Best for soft parts85A – 90A TPUVery squishy. Needs a direct-drive extruder.
Best for firmer parts98A or 64D TPUAlmost rigid but still impact resistant.
Best printer setupDirect-drive extruderFewer jams, cleaner prints.

TPU at a glance

PropertyTypical value
Nozzle temperature210 – 235 °C (many profiles use about 220 – 230 °C)
Bed temperature30 – 60 °C
Print speedSlow: about 20 – 40 mm/s on most printers
Cooling fanMedium to high: 50 – 100 %
RetractionMinimal to off
ExtruderDirect drive recommended
Typical costAbout $22 – $35 per 1 kg spool

Understanding Shore hardness

Flexible filament is rated on the Shore scale. A lower number is softer. Most spools are 95A, which is flexible like a shoe sole.

HardnessFeels likeGood forDifficulty
85ASoft rubber bandSeals, gasketsHard on Bowden printers
90ASoft rubberGrips, bumpersModerate
95AFirm rubber, like a shoe solePhone cases, feet, wheelsEasiest TPU
98AFirm, slightly flexibleGear covers, clipsEasier
64DAlmost rigid plasticImpact-resistant partsEasy

Flexibility by hardness (longer bar = more flexible)

85A
Very soft
90A
Soft
95A
Flexible
98A
Semi-flexible
64D
Nearly rigid
Softer TPU bends easily but is harder to feed through a long filament path.

What your printer needs

SetupHow it works with TPUTips
Direct-drive extruderBest: filament has a short, straight pathPrint 95A at 30 – 60 mm/s
Bowden extruderPossible but slower; filament can buckle in the tubeUse 95A or harder and 15 – 25 mm/s
AMS or multi-material systemOften not recommended for soft TPUFeed TPU straight from the spool if the maker advises
Textured PEI plateGood adhesion without glueLower bed temperature to reduce stickiness

Where to buy

BrandWhy people like itWhere to buy
SainSmart TPUPopular, consistent 95AFind on Amazon
Overture TPUAffordable and easyFind on Amazon
SUNLU TPUGood value, many colorsFind on Amazon
Elegoo TPUBudget friendlyFind on Amazon

Settings and tips

  • Go slow. Speed is the most common cause of failure.
  • Dry the spool. TPU absorbs moisture. Dry at about 50 – 55 °C for 4 – 6 hours.
  • Reduce or disable retraction. Pulling back soft filament can cause jams.
  • Set extruder tension gently. Too much pressure squashes the filament; too little slips.
  • Use a 0.4 mm or larger nozzle.
  • Add a brim for tall thin parts.

Common TPU problems and fixes

SymptomLikely causeFix
Filament tangles in the extruderPrinting too fast or loose filament pathSlow to 20 – 30 mm/s, shorten the path, tighten tension slightly
Strings and blobsWet filament or too hotDry the spool, lower temperature 5 – 10 °C
Under-extrusionSquashed filament or slow feedIncrease flow, check extruder tension
Part sticks too hard to plateBed too hot or Z offset too lowLower bed temperature, use glue stick as release

New to filament? Start with PLA, then see how TPU compares in our material comparison. For tools to clean up stringing see our accessories guide.

Frequently asked questions

Can I print TPU on a Bowden printer?

Yes, but you need slow speeds and a harder TPU such as 95A or 98A. A direct-drive upgrade makes it much easier.

Is TPU waterproof?

Printed TPU resists water well, but layer lines can still let water seep. Print with extra walls and consider sealing.

Can I use supports with TPU?

Yes, but they are hard to remove. Design parts that avoid overhangs.

Why is my TPU print stringy?

Moisture, heat or retraction. Dry the filament, reduce temperature and tune retraction.

Good to know: Temperatures, prices and ratings on this page are typical ranges and our own editorial summary, not lab tests. Always follow the label on your spool or bottle and your slicer profile, and confirm prices on the store page before you buy.

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